Pneumatic systems are loud and break down whenever the slightest amount of air leaks out of a circuit! You hear these kinds of complaints all the time, and there’s a good chance that you have some of these same preconceived notions. However, they’re only based on half-truths. In fact, pneumatic tools are quite reliable and provide a great deal of power in a relatively compact package.
Nevertheless, this kind of thinking has prevailed and continues to hold technicians back whether they’re doing construction or manufacturing.
Don’t believe everything you might have heard from people who might not have much experience in the field. There are numerous advantages to pneumatic technology, and there are probably multiple jobs on your worksite that could be better accomplished with compressed air-driven tools.
SMC Pneumatics has everything you need to get started. If you’re still a little leery about pneumatic gear, though, then read on. The following eight benefits should be more than enough to blast away the myths you’ve heard with a breath of fresh compressed air!
Some individuals would like to paint pneumatic systems as unsafe and claim that they could blow up in the manner of a pressure cooker. However, the truth is that air hoses attached to these circuits only pose a safety hazard if they suddenly get loose when the nozzle is open. That’s something that shouldn’t ever happen if they’re operated and maintained correctly.
Pneumatic systems are in fact quite safe, and the fact that they use nothing besides compressed air means they won’t expose your crews to anything toxic. Some hydraulic fluids and certain types of lubricants are potentially dangerous, but pneumatic devices never require these compounds.
They also don’t pose any significant risk of electrical shock, since no electricity is moving through anything but the compressor itself. This further serves to make pneumatic equipment safe and efficient for everyday use.
Perhaps most importantly, air isn’t notably flammable and leakages won’t negatively effect the outside environment. You can use compressed air technology in areas where you’re working with highly combustible materials and it’s also useful in places where conservation issues might be a concern.
2) Source Availability
As the name suggests, pneumatic systems merely use regular air to operate in most circumstances. Air is abundant and free, so you won’t have to pay to charge up your tank any more than what it costs you to run your compressor’s motor.
3) Ease of Cleaning
In most circumstances, pneumatic systems require very little cleaning. Pressurized air constantly forces dirt out of the system, so you won’t often experience much in the way of blockages. If you ever do find that a system gets blocked, then you’ll usually be able to clear it fairly easily because pneumatic technology tends to be quite simple from an engineering standpoint. It’s even easy to take apart a pneumatic circuit because they tend to feature a relatively small amount of tubing, especially compared to other more complex technologies.
Even the most durable stainless steel parts don’t cost all that much compared to many other technologies. You generally don’t need to invest in as much physical material to get going with pneumatic gear either, which can reduce the initial startup cost. This is especially good news for smaller companies that can’t afford to invest a large amount of money when they aren’t entirely sure about what kind of income they’ll be seeing in the near future.
5) Low Maintenance
Besides lubricating a few moving parts and making sure that everything is nice and tight, you won’t have to do much in the way of maintenance as soon as you have all of your new pneumatic gear in place. Air circuits generally only lock up if they get moisture in them, so you probably won’t have to invest much time into troubleshooting either.
6) Keeps Working through Momentary Power Outages
If you’re in an area where intermittent power failures are a way of life, then you can usually keep working through them if you’re using pneumatic gear. While air compressors generally run on electricity, they store pressurized gas in a cylinder. Your equipment will keep on functioning as long as you still have at least some compressed air stored in the cylinder. You might not even realize that the power went out.
7) Great Power-to-Weight Ratio
In most cases, pneumatic tools produce more power in a smaller and lighter package compared to other technologies. This is especially true when comparing a pneumatic device against a similarly-sized electrical one. As a result, pneumatic equipment tends to be ideal in situations where weight is at a premium. It shouldn’t be too difficult to carry around a compressor and your tools between job sites.
Small business owners who use their own truck or van can often fit all of their equipment in a single vehicle. Most pieces should be light enough for one or two people to lift as well.
8) Quiet Operation
Plenty of people would probably be surprised to hear anyone call pneumatic systems quiet. However, they usually don’t make too many sounds in spite of the stereotypes. Air compressors generate quite a bit of noise when they’re running, but they’re completely silent when they’re off. Other than that, there really aren’t many moving parts to irritate your ears. If you’re running off a straight pneumatic cylinder, then you might not hear much of anything at all.
Taking Advantage of Pneumatic Systems ?
It’s not difficult to realize these benefits in your company’s own workshops. SMC Pneumatics can hook you up with the kind of tools you need to completely revolutionize your business processes and get work done more efficiently. Contact us today and we’ll put you in touch with a member of our experienced engineering teams who’ll work with you to find custom-tailored solutions that fit your needs. If you have any special needs that you’re concerned about, then let us know and we’ll get to work putting together unique solutions for your firm.